Semi-Bulk Systems | High Efficiency Powder Liquid Blending Automation

DRY/LIQUID
BLENDING AUTOMATION

Optimize process efficiencies and achieve lower
manufacturing costs to compete more effectively
in today's fierce competitive environment.

INCREASE PRODUCTION CAPACITY

By combining innovative mixing technology, modular system design, and customized process solutions, we provides manufacturers
with the tools to dramatically scale up production capacity while improving efficiency and product quality.

SUGAR LIQUEFICATION CASE STUDY »

REDUCE BATCH, PROCESSING & CYCLE TIMES

Powders and liquids are combined continuously and uniformly producing higher slurry quality. Process time is greatly reduced with increased
capacity while the process offers faster hydration and faster functioning of thickeners or reactive products.

DAIRY CASE STUDY »

REDUCE ENERGY CONSUMPTION

Power consumption reduced by 50% to 75% compared to alternative processes.

FOOD CASE STUDY »

SAVE LABOR COSTS

Automated powder handling and dry/liquid mixing systems that can significantly reduce
manual labor requirements while dramatically increasing capacity without adding labor

PAINT CASE STUDY »

IMPROVE QUALITY & PROFITABILITY

Our customized Process XStreamlining solutions are designed to optimize efficiency, lower process costs and
significantly increase production capacity contributing to improved profitability.

POWER CASE STUDY »

HāF Equipment Acquires Semi-Bulk Systems

Beverage

The VACUCAM® Modular Dynamic Beverage Batching Stations offer the total solution to meet all of your dry liquid mix room needs.

Paint & Coatings

Paint/Pigment Slurries (TIO2, CaCO3, Clay, Silica, etc.) can be produced at very high capacities using Semi-Bulk processes.

Dairy

Processes specifically designed for the Dairy Industry for Frozen Desserts, Yogurt Mix, Milk Powder Reconstitution and Sugar Liquefication.

Paper

Paper Coating Slurries (TIO2, CaCO3, Clay, etc.) can be produced at very high capacities using the Semi-Bulk Processes.

Food

The most effective method for complete dispersion of all dry ingredients typically used in pourable dressings, dips and sauces.

Power Generation

We engineer dry liquid slurry solutions for processes like FGD Power Plant, Mercury removal and NOx Reduction.

Learn More

And you can say “HELLO” to a TOTAL SOLUTION and a TOTAL PERFORMANCE GUARANTEE!

Customized Process Xstreamlining Solutions

Semi-Bulk is considered a true partner in developing specific dry liquid blending automation processes customized to maximize competitive and profitability positions. Our patented processes; our modular skidded approach to provide a Total Solution for both dry side and dry/liquid mixing; and our focus on providing major benefits vs. traditional processes have revolutionized the markets we serve including Beverage, Dairy, Food, Health & Beauty, Paint & Coatings, Paper, Power Generation, Chemical Manufacturing and more!

Do you need process improvement to increase efficiency, lower process costs, save labor costs, and increase your bottom line? Our Process XStreamlining^smsolutions can help you accomplish these goals.

Named 2023 Top 10 Beverage Tech Solutions Provider

Semi-Bulk is proud to again be named a Top 10 Beverage Tech Solution Provider by Food & Beverage Technology Review magazine. We are a world-class provider of modular engineered process solutions involving dry ingredient handling and dry/liquid mixing systems for manufacturers of beverage, dairy, food, and industrial products. At the heart of the system is the VACUCAM® Ejector Mixer Slurry Processes. Click below to learn more.

How the VACUCAM Works

Semi-Bulk Beverage Solutions

Read The Magazine Article

BLENDING AUTOMATION INNOVATION
VACUCAM® EJECTOR MIXER

Our revolutionary Vacucam® Ejector Mixer is the most effective system available for conveying, wetting, and dispersing by achieving high-speed, instantaneous and complete mixing of powders into liquids. Watch the video to see how it works.

Affiliations & Certifications

Testimonials

We have affectionately named your system the “Carbo-Cannon”. Our compounders love it; our operations folks love it, and our GM of the facility loves it. In terms of return on investment, our ROI on the Carbo-Cannon was 2-3 days. I never thought about the ROI in terms of “# of compounders; dollars spent / time spent” wetting Carbopol caveman style like we used to do against the cost of the equipment. I view the ROI in terms of us going from 4-5 batches a day to 14+; no longer needing 2 tanks/side-phase tank, thus not tying up 2 tanks/thus not having to clean two tanks. Also our ability to execute additional batches in the tank we had freed up. The revenue impact from the Carbo-Cannon was incredible and immediate. It is not an exaggeration to say that the Carbo-Cannon paid for itself in 2-3 days if not quite literally day 1. Read more.

Matt Hewitt