This Nutritional Beverage co-manufacturer wanted to automate batching of multiple dry & liquid ingredients including milk proteins powders, gums, and sugar, so turned to Semi-Bulk for our Total Solution expertise for dry ingredient handling/dry liquid mixing.

Industry: Beverage

To meet the increased efficiency goals, Semi-Bulk Systems engineered a customized Process XStreamlining Solution including:

• The Vacucam® In-Line Slurry Process fed from three bulk bag handling systems with loss in weight controls and our unique 2.7 cubic foot hopper design. Also supplied was one bag break hopper for pre-weighed minor powders.
• A liquid funnel for minor liquid ingredients to accommodate floor-level operation for all powder handling
• Integrated controls for batch automation

We delivered Our Performance Guarantee that:

• Total automation of batching dry and liquid ingredients.
• Batch to batch consistency.
• Significant reduction of batch cycle times.

Would you like to know how Semi-Bulk System’s solutions can improve your beverage production profitability? Contact us or call 800-732-8769.

A Nutritional Beverage inherited a lactose hydration process in their production facility and needed to significantly update the process and add new features.

Industry: Beverage

To meet the goals for updating the manufacturer’s process, Semi-Bulk Systems engineered a customized Process XStreamlining Solution including:

• Our patented Vacucam® Mixer on Tank (MOT) Slurry Skid.
• A dry handling solution delivering dry sugar from our unique Bulk Bag Unloader with a 2.7 foot cubed dry hopper design.

We delivered Our Performance Guarantee that:

• All modular designs for ergonomic installation into confined space.
• High capacity throughput.
• Dust control and containment

Would you like to know how Semi-Bulk System’s solutions can improve your beverage production profitability? Contact us or call 800-732-8769.

One of the world’s largest beverage manufacturers needed to increase capacity in their hot-fill bottling lines to meet higher consumer demand.

Industry: Beverage

Semi-Bulk Systems designed a Process XStreamlining Solution that:

• Utilized our patented Vacucam® Dynamic Beverage Batching Process
• This state-of-the-art process accommodates total beverage mixing including minor dry ingredients and the unloading and mixing of liquid additives from drums or pails.
• Incorporated our dry handling expertise to unload beverage mix powders (Sugar, Citric Acid, Erythritol) with an automated feed from multiple the Semi-Bulk Systems bulk bag unloaders
• Conditioned dry ingredients for mixing using our patented Air Cone® technology.
• Accommodated single pass, batch recycle and continuous steady-state processes for the Total Solution.
• Provided flexibility to handle small volume (minor) ingredients within the large capacity mixing operation.

Leveled all operations to floor level – no platforms required.

We delivered Our Performance Guarantee that:

• High capacity rates – can feed several bottling lines with minimum batch cycle times
• Minimum batch times
• Batch to batch consistency
• Improved overall beverage mix quality. Maximized efficiency of the UHT process.
• Low / No maintenance – Pump is only moving part.
• Low energy consumption
• Sugar – high capacity, using Semi-Bulk Systems unique powder handling / sugar liquefication processes.
• Improved ergonomics with all operations at floor level – no platforms required

Pour on the profits by installing a state-of-the-art Semi-Bulk engineered solution, featuring our patented VACUCAM mixing technology. Contact us to determine if we can help improve your production capacity and quality.

Our beverage manufacturing customers are often seeking ways to reduce their plant processing footprint and significantly reduce manufacturing costs (i.e. energy costs).

Industry: Alternative Beverage

We utilize our Vacucam® MOT Batch Slurry Process to mix both pre-weighed and loss-in-weight powders with ambient water on a batch basis.

The dry side contains multiple bulk bag unloader assemblies & paper bag break hoppers utilizing Semi-Bulk’s unique surge hopper design and incorporating our patented Air-Cone® Pick-Ups for powder conditioning.

We always deliver Our Performance Guarantee:

• Reducing batch cycle time by 300%.
• Significantly improving capacity within a reduced plant footprint.
• Reducing ingredient handling by moving to bulk bags /super sacks from paper bags.
• Eliminating high frequency injuries with ergonomic process design.
• Easily mixing multiple beverage ingredients (i.e. alternative sweeteners, and thickeners).
• Improving quality of final product due to process efficiencies and consistencies.
• Reducing energy consumption.
• Reducing mechanical maintenance.
• Completing control of dust in work environment.
• Integrating batch menu controls.

Semi-Bulk Systems can deliver solutions for your beverage plant with sweet money saving results. Contact us to evaluate your next project.

Our nutritional beverage customers have…

• Reduced Process Time by 54%
• Increased capacity by greater than 120% allowing consolidation of multiple plant operations and significant improvement in manufacturing costs.
• Eliminated high frequency injuries with Ergonomic process design
• Eliminated paper bag handling resulting, in significant cost savings
• Improved quality of significant final product due to process efficiencies
• Reduced mechanical maintenance
• Reduced energy usage
• Reduced dust in work environment.

So many savings, you’ll need to shake them off!

Increased Capacity by greater than 120% allowing consolidation of multiple plant operations and significant improvement in manufacturing costs.

Location: California
Industry: Beverage

Our juice company customers are able to…

• Convert their process to 100% rapid liquefication
• Minimize dense airborne dust
• Eliminate bags and bag waste
• Eliminate lifting injuries completely

You will be surprised how we can Squeeze Savings out of your processes.

Reduced cycle times by 70%. Increased capacity by 200%.

Location: California
Industry: Beverage