How a major bread manufacturer was able to increase profitability by producing their own syrup.
Opportunity
A major manufacturer of bread and dinner rolls wanted to control quality and improve productivity by buying dry sugar and producing their own 68° Brix syrup, rather than purchasing liquid sugar.
Industry: Food
Our Approach
Semi-Bulk Systems designed a Process XStreamlining Solution that:
- Utilized our patented Vacucam® MOT Batch Sugar Liquefication Process
- Leveraged Semi-Bulk’s dry handling expertise with a dry sugar delivery from our state-of-the-art bulk bag unloader.
- Customized a 35 foot and 3 dry hopper design.
Provided the capability to produce syrup off-line and on off-shift with minimal resource allocation, saving additional labor costs.
The Results
We delivered Our Performance Guarantee that:
- Reduced manufacturing costs by eliminating the need to purchase liquid sugar.
- Provided the ability to control liquid sugar quality through in-house production.
To see if you can sweeten your profits, contact us to determine if we can help improve your production capacity and quality using our patented VACUCAM® mixing technology.
Industries Served
Beverage
The VACUCAM® Modular Dynamic Beverage Batching Stations offer the total solution to meet all of your mix room needs.
Paint & Coatings
Paint/Pigment Slurries (TIO2, CaCO3, Clay, Silica, etc.) can be produced at very high capacities using Semi-Bulk processes.
Dairy
Processes specifically designed for the Dairy Industry for Frozen Desserts, Yogurt Mix, Milk Powder Reconstitution and Sugar Liquefication.
Paper
Paper Coating Slurries (TIO2, CaCO3, Clay, etc.) can be produced at very high capacities using the Semi-Bulk Processes.
Food
The most effective method for complete dispersion of all dry ingredients typically used in pourable dressings, dips and sauces.
Power Generation
Semi-Bulk Systems engineers slurry solutions for processes like FGD Power Plant, Mercury removal and NOx Reduction.