How a major beverage manufacturer increased capacity with no loss in quality or consistency.
Opportunity
Our Approach
Semi-Bulk Systems designed a Process XStreamlining Solution that:
- Utilized our patented Vacucam® Dynamic Beverage Batching Process
- This state-of-the-art process accommodates total beverage mixing including minor dry ingredients and the unloading and mixing of liquid additives from drums or pails.
- Incorporated our dry handling expertise to unload beverage mix powders (Sugar, Citric Acid, Erythritol) with an automated feed from multiple the Semi-Bulk Systems bulk bag unloaders
- Conditioned dry ingredients for mixing using our patented Air Cone® technology.
- Accommodated single pass, batch recycle and continuous steady-state processes for the Total Solution.
- Provided flexibility to handle small volume (minor) ingredients within the large capacity mixing operation.
Leveled all operations to floor level – no platforms required.
The Results
We delivered Our Performance Guarantee that:
- High capacity rates – can feed several bottling lines with minimum batch cycle times
- Minimum batch times
- Batch to batch consistency
- Improved overall beverage mix quality. Maximized efficiency of the UHT process.
- Low / No maintenance – Pump is only moving part.
- Low energy consumption
- Sugar – high capacity, using Semi-Bulk Systems unique powder handling / sugar liquefication processes.
- Improved ergonomics with all operations at floor level – no platforms required
Pour on the profits by installing a state-of-the-art Semi-Bulk engineered solution, featuring our patented VACUCAM mixing technology. Contact us to determine if we can help improve your production capacity and quality.