Major silica producer changed packaging mix while maintaining operator safety.
Opportunity
One of the largest producers of silica needed to change their packaging mix, shifting from small bags to bulk bags.
Industry: Chemical
Our Approach
This manufacturer had trusted Semi-Bulk Systems previously, purchasing their first bulk bag unloader in 1989 and maintaining constant production since. Now, once again they were leveraging our expertise for their second unit in 2019.
To meet the increased capacity goals, Semi-Bulk Systems engineered customized Process XStreamlining Solution including:
- Semi-Bulk’s dry powder handling expertise for a Bulk Bag Filling Systems.
- Designed for turn-key operation with the addition of in-feed/out-feed conveyors utilizing photoelectic sensors for control.
The Results
We delivered Our Performance Guarantee that:
- Limited operator exposure by providing dust containment for carcinogenic material.
- Significantly reduced small packaging handling providing improved ergonomics.
Do you want to see why manufacturers return to Semi-Bulk Systems over and over again to deliver results? Contact us or call 800-732-8769.
Industries Served
Beverage
The VACUCAM® Modular Dynamic Beverage Batching Stations offer the total solution to meet all of your mix room needs.
Paint & Coatings
Paint/Pigment Slurries (TIO2, CaCO3, Clay, Silica, etc.) can be produced at very high capacities using Semi-Bulk processes.
Dairy
Processes specifically designed for the Dairy Industry for Frozen Desserts, Yogurt Mix, Milk Powder Reconstitution and Sugar Liquefication.
Paper
Paper Coating Slurries (TIO2, CaCO3, Clay, etc.) can be produced at very high capacities using the Semi-Bulk Processes.
Food
The most effective method for complete dispersion of all dry ingredients typically used in pourable dressings, dips and sauces.
Power Generation
Semi-Bulk Systems engineers slurry solutions for processes like FGD Power Plant, Mercury removal and NOx Reduction.